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Flame Spray Coating Service
Spray Once. Protect for Years.
Pipeline & Fluid Transport Systems
Pipelines & Industrial Piping
Durable internal/external protection for water, gas, and chemical lines
Process pipelines face corrosion, abrasion, UV, and chemical attack—from buried and submerged runs to exposed plant pipework. Our flame-sprayed and resin coating systems create seamless, non-porous barriers for both internal linings and external wraps, improving flow, preventing rust and underfilm creep, and maintaining a clean, compliant appearance across industrial networks.
Key Benefits:
- Long-term corrosion resistance for steel and galvanized pipe (internal & external)
- Chemical and abrasion resistance for slurry, saline, and aggressive media
- Non-porous, smooth linings that help minimize biofilm and friction losses
- UV- and weather-stable external finishes for above-ground pipe racks
- Rapid return to service; suitable for field refurbishment and spot repairs
- Compatible with color coding and identification for plant standards
Typical Applications:
- Water transmission and treatment piping (raw, potable, wastewater)
- Industrial process lines for chemicals, brine, and slurries
- Gas distribution, compressor station piping, and headers
- Above-ground pipe racks, bridges, and exposed manifolds
- Buried and submerged pipeline sections (with appropriate surface prep)
Cathodic Protection Systems
CP-compatible coatings for long-life buried and submerged pipelines
Effective corrosion control pairs a high-integrity coating with a cathodic protection (CP) system. Our flame-applied and resin coatings are engineered for CP compatibility—low cathodic disbondment, high dielectric strength, and very low water permeation—so the CP current can do its job while the coating minimizes current demand and underfilm corrosion.
Key Benefits:
- CP-compatible formulation: low cathodic disbondment; stable under impressed current or sacrificial anodes
- High dielectric strength & low permeability to reduce CP current demand and energy costs
- Holiday-free finishes with spark/holiday testing; supports field joint and sleeve tying
- Resistance to soil stress, moisture, salts, and chemicals for buried/submerged service
- Fast return to service; suitable for field repairs and tie-ins
- Works on steel pipelines, fittings, and field joints (with proper surface prep)
Typical Applications:
- Buried transmission pipelines (water, gas, refined products) integrated with CP
- Submerged lines, crossings, and river/shore approaches
- Compressor/pump station headers, manifolds, and buried valves
- Field joints, bends, and repair sleeves within coated pipeline sections
Insulation & CUI (Corrosion Under Insulation) Protection
Hidden protection for insulated pipes and equipment in extreme environments
Corrosion under insulation (CUI) is one of the most costly maintenance issues in process and power industries. Our flame-sprayed and high-performance polymer coatings provide a moisture-impermeable, heat-stable barrier that prevents oxidation beneath insulation, even during thermal cycling or chemical exposure—keeping assets protected and inspection-ready for years.
Key Benefits:
- Prevents hidden corrosion caused by trapped moisture under thermal insulation
- Excellent adhesion and flexibility under temperature fluctuations and vibration
- Thermal and chemical resistance suitable for both hot and cryogenic systems
- Non-porous and moisture-sealed surface prevents chloride ingress and underfilm attack
- Compatible with multiple insulation types (mineral wool, foam glass, calcium silicate)
- Extends inspection intervals and reduces shutdown maintenance costs
Typical Applications:
- Insulated piping in refineries, chemical plants, and LNG terminals
- Power plant steam and condensate lines
- Insulated process vessels, columns, and heat exchangers
- Offshore and marine insulated systems exposed to salt and humidity
- Cryogenic and dual-service systems requiring both hot and cold protection