Call Us:+359 893 777 686 e-mail:office@flamespraycoatings.com
Flame Spray Coating Service
Spray Once. Protect for Years.
Machinery & High-Wear Components
Machine Parts & Rotating Elements
Wear-resistant coatings for moving and high-stress components
Mechanical parts exposed to continuous stress, friction, and impact wear out rapidly if left untreated. Our flame-sprayed coatings form a dense, protective layer that reduces abrasion, prevents corrosion, and enhances the performance of rotating and load-bearing elements. The result is extended service life, reduced downtime, and safer, more reliable equipment operation.
Key Benefits:
- High resistance to abrasion, erosion, and surface fatigue
- Corrosion and chemical protection for steel and alloy parts
- Reduced friction and extended service intervals
- Impact- and load-resistant barrier for rotating or sliding components
- Cost-effective refurbishment option compared to part replacement
Typical Applications:
- Shafts, gears, and couplings
- Bearings, bushings, and rollers
- Pump impellers and housings
- Conveyor drums and rotating cylinders
- Agricultural and industrial machinery parts
Elevator Shafts & Guide Rails
Smooth performance, long-lasting protection
Vertical mechanical elements require smooth, low-friction movement under continuous use. Without protection, elevator guide rails and shaft components face accelerated wear from friction, vibration, and environmental exposure. Our flame-sprayed thermoplastic coatings create a durable, low-friction surface that resists corrosion, reduces maintenance needs, and ensures long-term reliability of elevator systems.
Key Benefits:
- Low-friction, wear-resistant coating for continuous movement
- Corrosion protection in humid or enclosed shaft environments
- Extended lifespan and reduced maintenance cycles
- Compatible with steel and cast-iron rail systems
Typical Applications:
- Elevator guide rails
- Shaft framing and structural components
- Counterweight tracks
- Sliding or mechanical contact elements in vertical systems
Rollers & Drums – Paper & Printing Industry
Durable coatings for precision and long service life
Rollers and drums in paper and printing machinery face constant abrasion, ink and chemical exposure, and high-speed friction. Without proper protection, these surfaces wear unevenly, causing production downtime and reduced print quality. Our flame-sprayed thermoplastic coatings deliver abrasion resistance, chemical stability, and smooth finishes that extend roller life and ensure consistent performance in demanding print and paper operations.
Key Benefits:
- High abrasion and wear resistance for continuous operation
- Chemical-resistant barrier against inks, solvents, and cleaning agents
- Smooth, low-friction surface ensuring consistent print quality
- Extended roller lifespan and reduced replacement costs
- Fast refurbishment option compared to full component replacement
Typical Applications:
- Paper machine rollers and drying drums
- Printing press cylinders and impression rollers
- Laminating and coating line drums
- Conveyor rollers in paper handling systems
Restoration of Worn or Undersized Parts
Dimensional build-up coatings that return parts to spec
Shafts, rollers, journals, and pump components often wear down or drift out of tolerance under heavy service. Our flame-spray build-up process restores original diameters and functional surfaces, then finishes by machining/grinding to precise tolerances. The result is OEM-level geometry with added wear and corrosion protection—at a fraction of replacement cost and downtime
Key Benefits:
- Restores original dimensions with controlled build-up; machinable to tight tolerances
- Adds wear, erosion, and corrosion resistance to critical surfaces
- Low heat input minimizes distortion and preserves base metallurgy
- Fast turnaround: ideal for maintenance outages and emergency repairs
- Cost-effective alternative to part replacement; extends component life
- Compatible with steel, cast iron, and non-ferrous substrates
Typical Applications:
- Motor and pump shafts/journals, bearing and seal seats
- Rollers, idlers, and cylinders in paper, printing, and conveying lines
- Coupling hubs, keyways, and fit surfaces (interference/press fits)
- Pump casings/impellers and wear rings (clearance restoration)
- Gearbox components and general MRO dimensional repairs
